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-   -   Soldering on the Mamba Max ESC (https://www.rc-monster.com/forum/showthread.php?t=10051)

azjc 02.07.2008 09:36 PM

Soldering on the Mamba Max ESC
 
I have just recieved a Mamba Max ESC and my plan is to desolder the the pos and neg leads that came with the MM and to solder on the power leads that came from the VXL. I was just concerned that I could possibly damage the ESC, I have a 40 watt soldering iron

bdebde 02.07.2008 10:20 PM

A good soldering iron is required, I have done it (added larger wires). There is always the chance of damaging something, just don't overheat the circuit board.

lincpimp 02.07.2008 10:44 PM

Why? Do you want a traxxas plug on the mm?

azjc 02.07.2008 11:09 PM

Quote:

Originally Posted by lincpimp (Post 147557)
Why? Do you want a traxxas plug on the mm?

yes, presently I have a max amps 8000mah 3 cell with the traxxas plug, and I actually like them better than the Deans ultra

lincpimp 02.07.2008 11:11 PM

Quote:

Originally Posted by azjc (Post 147573)
yes, presently I have a max amps 8000mah 3 cell with the traxxas plug, and I actually like them better than the Deans ultra


Why not buy a traxxas male plug and solder it on the mm leads?

azjc 02.07.2008 11:15 PM

Quote:

Originally Posted by lincpimp (Post 147576)
Why not buy a traxxas male plug and solder it on the mm leads?


I aready have the lead connected to the male traxxas it would faster to just solder on the power leads to the MM ESC, but if I would fry the ESC while soldering that would be a pricey lesson

bdebde 02.07.2008 11:53 PM

Soldering on the circuit board is a bit trickier than soldering on a plug. If you have no soldering skills, you may want to go another route.

nitrorube 02.07.2008 11:56 PM

i would take the male connector off the traxxas wires and resolder on the mm wires,the other way is to chancey,good luck

Dagger Thrasher 02.08.2008 07:49 AM

Yeah, just change the plug; I tried to desolder the the batt wires from the MM to change them once, and it was a nightmare. I think Castle use some kind of special solder, as it just refused to melt...it kind of "caked" up. I also nearly wrecked the PCB because of this, so unless you have a very good iron, try to avoid touching the PCB.

Duster_360 02.08.2008 08:24 AM

The mamba's thick pcb soaks up a lot of heat, making it diff to solder. You would be way better off changing the plug, 40watt won't be enough.

Arct1k 02.08.2008 09:17 AM

I had to change all my motor leads - I'm getting better at soldering but it was a real pain. To change a plug i wouldn't take this approach...

Bernie Wolfard 02.08.2008 01:28 PM

Don't solder on the circuit board
 
Please do not solder on the circuit board as it voids the warranty. Before you all post things like "I am a pro solderer" and "I have soldered on circuit boards all my life and really, really, really know what I am doing" consider this. We use high temperature, lead free solder with special flux to enable us to sell our products into the European Union. This solder and flux is not readily available. The circuit boards are heavy copper and conduct heat very well. The problems these create are that standard lead based solder does not mix well with our solder and will create a cold joint. The amount of heat it takes to flow our solder is conducted though the circuit board to the point where parts will loosen or fall off the other side. It takes special training and equipment to reliable solder onto a Castle Creations circuit board without creating problems. Because of these issues, we do not make exceptions to the rule that if you solder on the circuit board the warranty is void.

If you really feel you need to solder directly onto a Castle Creations circuit board and later have problems the saving grace is it only costs about one third to one half the cost of a new ESC to have it replaced. Check the out of warranty replacement costs on the ‘Support’ tab on our website, www.castlecreations.com.

Bernie

Serum 02.08.2008 02:21 PM

welcome to the wonderful world of ROHS..

azjc 02.08.2008 08:55 PM

Quote:

Originally Posted by Bernie Wolfard (Post 147722)
Please do not solder on the circuit board as it voids the warranty. Before you all post things like "I am a pro solderer" and "I have soldered on circuit boards all my life and really, really, really know what I am doing" consider this. We use high temperature, lead free solder with special flux to enable us to sell our products into the European Union. This solder and flux is not readily available. The circuit boards are heavy copper and conduct heat very well. The problems these create are that standard lead based solder does not mix well with our solder and will create a cold joint. The amount of heat it takes to flow our solder is conducted though the circuit board to the point where parts will loosen or fall off the other side. It takes special training and equipment to reliable solder onto a Castle Creations circuit board without creating problems. Because of these issues, we do not make exceptions to the rule that if you solder on the circuit board the warranty is void.

If you really feel you need to solder directly onto a Castle Creations circuit board and later have problems the saving grace is it only costs about one third to one half the cost of a new ESC to have it replaced. Check the out of warranty replacement costs on the ‘Support’ tab on our website, www.castlecreations.com.

Bernie

thanx for the feed back, I havnt done this yet, I tried removing the Traxxas male conector from the stock wires and I wasnt able to salvage them, I have 2 sets on order they were $2 each .....a lot cheaper than a new ESC..it will just take longer to get back on the road

chilledoutuk 02.09.2008 01:44 PM

@ Bernie i must say that you should include this warning in the documentation as most people will assume the reason you have solder tabs is so that they can replace wires etc.

I soldered some new 12awg wires to one of my mamba max's before i found out that it would invalitdate the warranty.

i must admit it was a mission to solder even with my crazy 100w iron that seems to have no temperature control as if i leave it the iron tip glows red.

GriffinRU 02.09.2008 05:05 PM

Quote:

Originally Posted by Bernie Wolfard (Post 147722)
Please do not solder on the circuit board as it voids the warranty. Before you all post things like "I am a pro solderer" and "I have soldered on circuit boards all my life and really, really, really know what I am doing" consider this. We use high temperature, lead free solder with special flux to enable us to sell our products into the European Union. This solder and flux is not readily available. The circuit boards are heavy copper and conduct heat very well. The problems these create are that standard lead based solder does not mix well with our solder and will create a cold joint. The amount of heat it takes to flow our solder is conducted though the circuit board to the point where parts will loosen or fall off the other side. It takes special training and equipment to reliable solder onto a Castle Creations circuit board without creating problems. Because of these issues, we do not make exceptions to the rule that if you solder on the circuit board the warranty is void.

If you really feel you need to solder directly onto a Castle Creations circuit board and later have problems the saving grace is it only costs about one third to one half the cost of a new ESC to have it replaced. Check the out of warranty replacement costs on the ‘Support’ tab on our website, www.castlecreations.com.

Bernie

As Serum said welcome to RoHS world :)

But you can suck it clean from PCB and solder back with whatever solder and flux you have, right?

P.S. But no matter what warranty void!!!

Arct1k 02.12.2008 10:49 AM

Eek I didn't know this either - I'm a self confessed lousey solderer who was it appears v lucky!

pipeous 02.12.2008 12:09 PM

to solder my caps on, I stripped the wires just above the pcb and tinned and soldered the wires there. a little liquid electrical tape after to seal it back up. I use a big arse soldering gun to solder. I am too impatient for the pencil to heat up. it's not practical for soldering small things, though my bud that makes electronic stuff laughs at some of the small joints I have gotten soldered with such a big gun... lots of practice I guess hehe. I dig holding a trigger for a few seconds and presto, hot enough to solder even battery bars. if I have to solder a pcb I will use the pencil, but most times the gun works for me.

Bernie Wolfard 02.12.2008 01:30 PM

Putting caps on the actual wires close to the ESC is a good way to do it, but I still don't see the reason for adding capacitance. A well-designed ESC won't benefit from it, it just adds expense and effort. If other brands of ESCS benefit from it seems to say something about their design.

A soldering gun is not appropriate for electronics work. There is 120 volts going through the tip when on which can quickly create a disaster with electronic circuits.

Bernie

lincpimp 02.12.2008 01:40 PM

Throughout my testing of the mm, it seems to lower the operating temperatue of the esc. I am running 4s lipo, and outside of the spec of the esc. All of mine are working fine and stay cooler with the added capacitors.

GriffinRU 02.12.2008 06:35 PM

Quote:

Originally Posted by Bernie Wolfard (Post 148667)
Putting caps on the actual wires close to the ESC is a good way to do it, but I still don't see the reason for adding capacitance. A well-designed ESC won't benefit from it, it just adds expense and effort. If other brands of ESCS benefit from it seems to say something about their design.

A soldering gun is not appropriate for electronics work. There is 120 volts going through the tip when on which can quickly create a disaster with electronic circuits.

Bernie

MambaMax is well-designed ESC when you use it below 3S LiPo/300 Watts.
But when you start pushing limits, then new caps and extra heatsinking comes to play.
-plus couple other things here and there.

Bernie Wolfard 02.14.2008 03:24 PM

The cell limit for the Mamba Max is based on the Kv of the motors we include with the system, not the Mamba max ESC. Simply multipy the motor Kv by the pack voltage. If it is over 65,000 the motor will spin apart. With lower Kv motors the ESC has no problem with higher voltage, up to 5s lipo. The ESC is about a 100 amp ESC. 100 amps X 18.5 volts = 1850 watts. The issue is you must have batteries capable of 100 amps continuous output. Many battery companies C rating would lead you to believe they can do this, few deliver on the promise. We recommend having at lease 20% more battery capacity than you think you will need to avoid problems. Also only buy lipos from reputable companies, most of which are not common in the RC-Car world.

If you have adequate batteries you don't need extra capacitance and if you have inadequate batteries extra caps won't help you.

The amount of power it takes to move mass goes up by the square of the mass. While the Max system with a Max motor used withing spec is capable of 1000 watts (11.1 volts X 90 amps) and is capable, with a lower Kv motor and more voltage of about 1850 watts. However, this is not enough to move the weight of a Monster truck or 1/8th scale conversion reliably. In these systems the Mamba Max ESC is a $130 fuse. When you hit the throttle hard on a hot 1/10th scale the amps will spike over 500 amps. The spike with a heavier car is a potential ESC killer. Capacitance has no affect on these spikes. BTW, the amp spikes in our 1/18th scale systems are over 150!

Bernie
Supervisor, Product Support

Arct1k 02.14.2008 07:13 PM

So in a light crt .5 - 5s is ok? Cool!

MetalMan 02.14.2008 10:40 PM

Quote:

Originally Posted by Bernie Wolfard (Post 149054)
The amount of power it takes to move mass goes up by the square of the mass.

Bernie
Supervisor, Product Support

You sure? In physics classes they teach us that kinetic energy (KE) is equal to the mass (m) times the square of velocity (v). You can set KE equal to work (W), and power (P) equals W/time (t). So, P = (mv^2)/(2t). That means that in terms of theoretical power requirements (not accounting for friction), an 8lb truck will use only twice as much energy at the same speed and over the same time interval as a 4lb truck. Power required for acceleration is a different thing, obviously.

Serum 02.20.2008 12:57 PM

It should take about 33 percent more energy to go 10 percent faster.

GriffinRU 02.24.2008 03:28 PM

Quote:

Originally Posted by Bernie Wolfard (Post 149054)
The cell limit for the Mamba Max is based on the Kv of the motors we include with the system, not the Mamba max ESC. Simply multipy the motor Kv by the pack voltage. If it is over 65,000 the motor will spin apart. With lower Kv motors the ESC has no problem with higher voltage, up to 5s lipo. The ESC is about a 100 amp ESC. 100 amps X 18.5 volts = 1850 watts. The issue is you must have batteries capable of 100 amps continuous output. Many battery companies C rating would lead you to believe they can do this, few deliver on the promise. We recommend having at lease 20% more battery capacity than you think you will need to avoid problems. Also only buy lipos from reputable companies, most of which are not common in the RC-Car world.

If you have adequate batteries you don't need extra capacitance and if you have inadequate batteries extra caps won't help you.

The amount of power it takes to move mass goes up by the square of the mass. While the Max system with a Max motor used withing spec is capable of 1000 watts (11.1 volts X 90 amps) and is capable, with a lower Kv motor and more voltage of about 1850 watts. However, this is not enough to move the weight of a Monster truck or 1/8th scale conversion reliably. In these systems the Mamba Max ESC is a $130 fuse. When you hit the throttle hard on a hot 1/10th scale the amps will spike over 500 amps. The spike with a heavier car is a potential ESC killer. Capacitance has no affect on these spikes. BTW, the amp spikes in our 1/18th scale systems are over 150!

Bernie
Supervisor, Product Support

Thank you,
Useless..., I've sent you PM hoping to keep it private, but here we go. Mambamax is perfect and you guys have bad batteries and do not know how it works...

Wake up, you are sales and support fellow, while couple guys here actually do now how it works and can design and improve existing ESC's. You might have wrong image about who you are talking to.

Sorry for harsh post,
Artur

P.S. I won't even comment power requirements and formulas, i.e. physics. I am not sure about your CV. But explain me what the cap is actually for in the ESC, besides charging and discharging :) You talking about in-rush currents and so, but looks like you have no idea, like I can't see how the cap can discharge in the circuit while being attached to good battery, playing dumb of course...
Also, have you even consider about efficiency of your ESC at half throttle, while pulling 1850W? Ok, maybe half...
What is the power capacity of your heatsink on ESC?


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