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Sammus
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06.10.2008, 07:08 AM

A lot more than a year ago, if ever IMO. I had a mamba max system over a year ago, and it was the smoothest thing I ever drove even back then, on any batteries :)
   
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  (#107)
BrianG
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06.10.2008, 09:40 AM

Quote:
Originally Posted by Pdelcast View Post
...Ok, so I've kinda got the "Mondays" myself. 'Cause I have to get up at 5:30am to fly to California. And I don't want to go to California.
And it's been raining here a lot, and my backyard is flooding and mulch is pouring into my pool and I keep having to spend hours cleaning it out.
And I got an E-Revo and I haven't even had time to install a Monster in it yet....
Don't feel bad, I think I have a pool in my basement! The water is coming up through the floor almost faster than I can pump it out. And just when I make decent headway, the stupid weather decides to drop another 1-2" of rain in 5 minutes!

And since my workshop is in my basement, it's not fun. I only have standing water is the low spots, but still tough to work on things hopping from high spot to high spot. Grrr.

I guess when it rains, it really does pour...
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  (#108)
suicideneil
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06.10.2008, 10:39 AM

Just to rub it in guys, we are experiencing a mini-heat wave today; boiling hot and sunny!

My MMM has been 100% smooth in bench testing, save for the brake issue which I am working on, so I guess sensors arent really needed in this application anymore with the better software of sensorless. That said, I still would like Novak (boo! evil!) to release a 6s sensored esc, with realistic specs, and proper motors. I guess I will be able a realistic comparison now since I can run both escs on 4s lipo and 14 cells, with the hv6.5 motor providing the motive power. Cant say fairer than that really...
   
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  (#109)
SpEEdyBL
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06.10.2008, 05:52 PM

What I want to see is a Novak HV motor run on an MMM. If sensored technology is really THAT bad, AND and people are consistantly getting sub 150* temps on the motors and I am getting an easy 45-50 mph with my hv4.5/8ight, I can only guess that using an MMM/Novak HV setup would be pretty sweet. Not only that, but a HV6.5 or 7.5 on 6s would also be pretty sick.


Check out my custom converted 8ight:
Sub 7lb, lowest CG of any 1/8 buggy

http://www.rc-monster.com/forum/show...894#post367894

Area 52 Ranch Raceway
T.R.C.R.
   
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  (#110)
suicideneil
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06.11.2008, 10:48 AM

You may be in luck my friend.

The MMM runs my hv6.5 perfectly, no cogging at all or even the slightest stutter. I plugged in one of my 6s A123 packs, which is equal to about 5s lipo in voltage, for testing with. I wound it out to max rpms, and all I can say is fook may, its abit scary at that speed.....
   
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  (#111)
Finnster
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06.11.2008, 05:31 PM

I would like to thank Patrick for his outstanding attitude and willingness to come on such forums and others to listen to customer feedback and field questions (tho innane and ignorant some may be.)

That being said, I still stick to my wish list. A 8S capable controller with outstanding hardware and software. Good customer service is obvious (and well handled by CC.) A relatively small footprint, simple mounting, reliable heat dissipation w/o the use of fans (as Pat dC said, K.I.S.S.) and an amp capability of 120-160A or so. Preferably splashproof. 6mm or 5mm bullets would be great. A switching BEC is gravy. Oh, also anti-spark tech built in. (Anyone that's plugged a 40V battery into an ESC w/o pre-charged caps know what I mean.)

The MGMs are outstanding hardware, but the software is primitive compared to CC's. Its not horrible, but CC is so far above everyone else software-wise it's no comparison. As said before, a CC version of the MGM 16024 would be the end all of controllers. I realize this would be a very niche controller of a already small market, but wishes can be anything.


Patrick, I do have one question on the controller you are toying around with.. what would be the purpose of of going higher than 8S? IE, is what you are targeting an 1/8th scale or 1/5th scale controller?

For 1/8th scale, from my bit of experience, going above 8S gives diminishing returns. Ideally you are shrinking the battery capacity as you are upping voltage. 10 or 12S of even a 3.2Ah pack is pretty heavy. Small lipo batts (say below 3.2Ah) start losing energy density ( ie mAh/g) so any eff benefits lose ground to greater weight to get the required runtime. If its the same FETs to be used, then great, more V headroom. If its pricer FETs, can the specs/price come down? Tho I'm sure you've already considered this...

OTOH, are you attempting a 1/5th scale/Prius capable Big @$$ M.F. MMM ESC (BAMFMMMESC)? I just wonder if it would be a bit overkill for 1/8th scalers who want to run HV (a minority of a minority) in power and price. I can't see an 1/8th scale that would ever need or even use a 12S 3200 mah pack.

For marketing purposes you may want to cut down the name a bit tho, maybe just "Godzilla Max" (he was a lizard too.) BAMFMMMESC does seem kinda catchy tho. :)

Last edited by Finnster; 06.11.2008 at 05:38 PM.
   
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  (#112)
BrianG
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06.11.2008, 05:54 PM

Quote:
Originally Posted by suicideneil View Post
Just to rub it in guys, we are experiencing a mini-heat wave today; boiling hot and sunny!
Enjoy it! Weird weather in the US lately. Intense heat on the East Coast, snow on the West Coast (north, but still abnormal for June), and crazy rain/floods around my area that are damaging properties all over the place.
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  (#113)
tc3_racer_001
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06.12.2008, 03:11 AM

Quote:
Originally Posted by BrianG View Post
Enjoy it! Weird weather in the US lately. Intense heat on the East Coast, snow on the West Coast (north, but still abnormal for June), and crazy rain/floods around my area that are damaging properties all over the place.
its from all those nitro people


hyper 8.5 pro SOLD!
Monster Max Still Working...
JR SX3
Neu 1512 2D/S
12t pinion
4800 zippy-r


XRAY xt8
MMM
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6s 5000 Flightmax/ 4s 4000 Turningy
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  (#114)
MTBikerTim
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06.12.2008, 03:42 AM

I bow to Mr Patrick del Castillo (Where is the bow smilie). Reading posts like that makes me wish I worked at Castle.


Savage: FLM Conversion, 6s, MMM, CC 1520.
Mini-T Pro: Micro Pro 6800kv, Lipo, HS-81mg, Dirt Hawgs
M18MT: Quark 33A, Y22S 6000kv, FP 2s Lipo
LRP S8-BX: RC-M Conversion, Tekin RX8 B1600KV, 6S.
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  (#115)
GriffinRU
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06.13.2008, 11:02 AM

Quote:
Originally Posted by Pdelcast View Post
I'm going to disagree with you here. Sensored motors are marketed with a lot of HYPE -- The makes of sensored systems have been BSing the public for a couple years now, telling them that sensorless is inferior, in the hopes that people will buy into their hype. And some people have bought into the hype.

Try this: Take a sensored motor and measure how much phase imbalance the sensors have -- you'll be astonished and shocked at how BAD the sensors are. Typical sensor phase imbalance is around 10 degrees from sensor to sensor, and that's just PHASE imbalance. Even on high-end military motors there is at least 5 degrees of phase imbalance -- just because Hall sensors trigger points aren't precise. And timing itself is completely ambiguous with a sensored system - - and because it is ambiguous, it can't add any meaningful data to the rotor position estimate.
Not only that, but sensors also trigger incorrectly all the time during run (by winding flux) -- and the sensor controllers blindly follow the incorrect sensor outputs...

Granted, sensored systems can produce more torque at stall than sensorless systems. But in RC applications we can generate more torque at startup than is required using only sensorless algorithms.

You state:

But that really isn't true. Once the sw PLL is locked (within a few commutation cycles) we can control timing to within .1 degrees -- how can an ambiguous sensor system with jitter and phase imbalance add to that? Adding sensors into the equations just makes the position data LESS precise.

Believe me, we build hybrid controllers (that start sensored and run sensorless) for both the military and industrial applications, and have been building those types of controllers for years.

We've done all the math, the simulations, and modeled the systems extensively. Once the sensorless software is locked, sensors add nothing but noise to the system.



Sensors are useful for generating a lot of torque at stall (> 20% PWM duty cycle lengths), but with the motors we use in RC, we can't even PWM at 20% during stall -- they would draw thousands of amps. So even at a 20% max duty at stall we can generate PLENTY of torque at startup -- Seen the videos of people backflipping Monster Trucks with the MMM from a standing start?

So there's my rant about sensors. With respect to timing and control, Sensorless = precision, Sensored = ambiguity.

Ok, so I've kinda got the "Mondays" myself. 'Cause I have to get up at 5:30am to fly to California. And I don't want to go to California.
And it's been raining here a lot, and my backyard is flooding and mulch is pouring into my pool and I keep having to spend hours cleaning it out.
And I got an E-Revo and I haven't even had time to install a Monster in it yet.

And I keep editing this post 'cause I don't want people to think I'm angry or being aggressive about this... I just want to present the facts...
Monday-Monday - it is Friday :)

Patrick you are:
  • talking about spindle motors...
  • miss the fact that we would like to have hybrid system (or based your opinion)
  • sensors imbalance is fixed (constant for given motor) and can be offset (I am not even going into phase shift with RPM business)
  • optical sensors are rock-solid
  • motor windings are even worse in terms of matching, not even considering that load on the motor shaft is not constant in car-applications
  • once motor spinning use sensoreless feedback, it is free no hardware to add
  • braking, pulling and holding that is what you can do great with precise rotor position feedback
  • for $$$ you can add encoder and it can be single wire, or even wireless
Couple thoughts, sensoreless ESC starts at stand sill only if you have backslash or you being in motion before or at least kept memory of position (Or very clever software :) ). 20% PWM at stall is not high current if you matched with magnet pole and motor is rated for the load.

Hall sensors are cheap and sensitive to all kind of things, including magnets or screwdrivers in their proximity, but can be shielded or replaced with opto...

All the rest is irrelevant, because there is no good sensored controller on the RC market to do the comparison.

____
MGM hardware with CC software - I am hearing that allot. Patrick have you checked what is different between your creation and theirs?

Last edited by GriffinRU; 06.13.2008 at 11:08 AM. Reason: strange formating error occur
   
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  (#116)
Pdelcast
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06.13.2008, 12:26 PM

Quote:
Originally Posted by GriffinRU View Post
Monday-Monday - it is Friday :)

Patrick you are:
  • talking about spindle motors...
  • No, I'm not... talking about motors in general - - applicable whether using spindle motors, linear motors, axial or radial flux, etc.
    Quote:
    Originally Posted by GriffinRU View Post
  • miss the fact that we would like to have hybrid system (or based your opinion)
  • Nope, didn't miss that either. Didn't say I wouldn't make a hybrid system either... just that the halls are useless in most situations.
    Quote:
    Originally Posted by GriffinRU View Post
  • sensors imbalance is fixed (constant for given motor) and can be offset (I am not even going into phase shift with RPM business)
  • So -- Why would I want to take my high accuracy sensorless position and use it to correct an inaccurate sensor? Why? To what end? To lower my position accuracy? To lower efficiency?

    That's like saying -- "Lets measure this distance with a tape measure, and then I'll count how many steps the distance is. Then we'll correct the number of steps using the measured distance, because we know the number of steps in inaccurate." -- Doesn't make any sense to correct an inaccurate measurement using an accurate measurement in the first place. There is no additional information that the hall sensors add to the system. Only noise -- which I don't want to add to the system.
    Quote:
    Originally Posted by GriffinRU View Post
  • optical sensors are rock-solid
  • SLOW, same imbalance problems as halls...
    Quote:
    Originally Posted by GriffinRU View Post
  • motor windings are even worse in terms of matching, not even considering that load on the motor shaft is not constant in car-applications
  • Phase imbalance is compensated for in sensorless -- so it doesn't matter. Not compensated for with sensors... another sensor drawback...
    Quote:
    Originally Posted by GriffinRU View Post
  • once motor spinning use sensoreless feedback, it is free no hardware to add
  • That doesn't even make any sense. Sensorless isn't free -- it requires a lot of hardware... Adding sensor support on top of that adds cost.
    Quote:
    Originally Posted by GriffinRU View Post
  • braking, pulling and holding that is what you can do great with precise rotor position feedback
  • Holding torque is better sensored. But not really important in this hobby except MAYBE for rock crawling. I don't understand where braking would be different - - same positioning algorithm as running the motor, just different FETs being turned on.
    Quote:
    Originally Posted by GriffinRU View Post
  • for $$$ you can add encoder and it can be single wire, or even wireless

Throw more money at something that doesn't work well in the first place? No thanks... :)
Quote:
Originally Posted by GriffinRU View Post
20% PWM at stall is not high current if you matched with magnet pole and motor is rated for the load.
Incorrect -- remember there is no back-EMF at stall, and most (hobby type and high performance) motors don't have enough inductance to enter that into the equation -- So the only thing sure to limit current at stall is phase resistance. There is a non-linear (1/x) relationship to current draw vrs RPM at a given PWM level.
Quote:
Originally Posted by GriffinRU View Post
Hall sensors are cheap and sensitive to all kind of things, including magnets or screwdrivers in their proximity, but can be shielded or replaced with opto...
Exactly -- so why spend money trying to fix something that doesn't work well to start with?

Don't think I don't hear you -- I'm being purposefully obtuse to make my point... -- there are situations where a hybrid would be nice to have. I just don't think that 95% of people need (or would benefit from) a hybrid system, and the reliability and efficiency issues outweigh the usefulness.


Patrick del Castillo
President, Principle Engineer
Castle Creations

Last edited by Pdelcast; 06.13.2008 at 12:59 PM.
   
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  (#117)
johnrobholmes
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06.13.2008, 12:35 PM

How about a high pole count sensored inrunner or outrunner for us Crawler guys? Optimize slot/pole ratio for about 2700kv and 3 cell lipo. If you don't do it I will as my number 2 project.


---JRH---
   
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BrianG
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06.13.2008, 12:40 PM

Speaking of crawlers, wouldn't a stepper motor be a better idea altogether? Granted, the wiring would be a PITA depending on the number of steps...
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  (#119)
GriffinRU
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06.13.2008, 12:43 PM

Patrick, as I said earlier for given application.

If optics are slow than you are really fast my friend!!!!!!

Quote:
Originally Posted by GriffinRU
20% PWM at stall is not high current if you matched with magnet pole and motor is rated for the load.

Incorrect -- think about it. (Hint -- it has to do with back-emf)

No comments, Maybe I am not clear, but how you get the motor moving if you cannot draw the current...

P.S. It is pointless discussion, you like what you have, I am trying to let you know how it can be done right for given application.
You current sensoreless ESC is great for RC but I am looking for rock-crawlers as application for brushless as well.
And out-runners are great motors and with sensors can be direct coupled to wheels...
   
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  (#120)
GriffinRU
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06.13.2008, 12:45 PM

Quote:
Originally Posted by BrianG View Post
Speaking of crawlers, wouldn't a stepper motor be a better idea altogether? Granted, the wiring would be a PITA depending on the number of steps...
It would overheat in no time.
   
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