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Originally Posted by rhinopole
So have you come up with a solution to the spur gear problem yet?
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Yes and No. Time for more pics I guess...
OK, so the stock outdrive wasn't long enough. I got an 1/8th scale Ofna outdrive set. It fits, but there was too much length after the pin, so I ground down the end until it was perfect. Man, the Dremel tool is totally indispensable! Anyway, the pic below shows the size differences.
Then I noticed the hole for the pin is bigger on the modded cup, but luckily, the stock gear has spots for two sized pins. And even more lucky is that a Revo wheel hex pin is the perfect length/diameter to fit. :)
The 1/8th scale outdrive mounted on the Kyosho spur:
The assembled diff. Fits perfectly! I did have to use two Ofna gaskets to get the right amount of play in the diff though. Note the stock 10x13x4 bearing on the 1/12th scale side and the 8x16x5 bearing on the 1/8th scale side. More on this later.
So now I am going to have to get/make some type of dogbone adaptor that will have a larger end for the now larger diff cup and the stock smaller end for the rear-end cup. You can see the size difference below between the stock shaft and a Sportwerks dogbone set. Not much difference in shaft diameter - only 0.06mm.
I figure I can either cut both shafts and use some type of collar to join the ends (grinding a flat spot and using a set screw), or have a new dogbone made to size. Below are a couple of examples of what I mean. Note; these are doctored images...
Remember the size difference between the bearings on the diff? Well, I ground 0.5mm all the way around one of the plastic diff mounts to accomodate the larger bearing. Took a while to get perfect, but not difficult.
However, with the Kyosho spur, the diff is physically about 3mm longer. So, I have to drill new mounting holes in the chassis. Not a big deal really, but the new holes would be VERY close to the existing holes and I don't like that. So, I think I'm going to enlist Mike's services once again to machine an integrated diff mount and motor mount. There really is not much room to play with between the front and rear braces so options are limited. The good news though is that he also has a CRT.5 so I won't have to ship mine out for test fitting. :)