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The point im trying to make is it would make sense, if they had realy tested alot of the esc that were going out. say one in every 10 esc's they actualy hooked it up to a load and ran it for 10-15 min. They would get significant failures on the test bench.
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If I remember rightly, Castle actually load-test each individual ESC as part of QC...but I bet that load test doesn't involve the BEC circuitry. They probably just test the power board as that's usually by far the most likely part of an ESC to have problems, not the brains board which is relatively tried and tested. They've made switching BECs before too, obviously, so there's probably little point in testing that part of the ESC (I mean, who's ever had the brains board on their MM go bad?).
Really is just rotten luck...if it is a bad component issue, then they could've received the faulty roll at any time. Just very unfortunate that it was right on the first production run.
Mac, I wish there was a way of knowing if we have a bad unit of or not, though I personally don't see how. Maybe there's a way of telling though (I hope so).